Capability Examples – Systems

 

Example 1              Example 2              Example 3              Example 4              Example 5              Example 6              Example 7              Example 8

 

 

Example 1 – Aerospace Test & Research

A specialised Portable Data Acquisition System (PDAS), developed by Intercole Systems for testing the Environmental Control System (ECS) of the Nimrod MRA4 Maritime Reconnaissance Attack aircraft, both in the laboratory and during ‘on aircraft ground testing’. The ECS is designed to maintain the temperature, ventilation and pressurisation of the aircraft cabin and flight deck. It also supplies conditioned air to the various avionics and mission system equipment to ensure safe operation.

 The system is based on National Instruments SCXI hardware interfaced to an industrial specification PC and monitor. Specialised transducer energising is provided from intercoles own Spectra product range. The systems software application was developed from the National Instruments LabVIEW software product. Top

 image003.gif (32367 bytes)

 

 

Example 2 – Aerospace Test & Research

A specialised data acquisition system to be used on a new landing gear test rig for the Airbus A340-600 aircraft.

 The data acquisition system comprises of an industrial PC system that gathers analogue and digital information via a National Instruments SCXI data acquisition sub-system, with a capacity for 384 signals and a scan rate of 100Hz per channel. Data from embedded rig sensors that is available on ARINC429 Busses is input to a 16 channel ARINC Data Bus interface from AIM UK. The ARINC interface and the National Instruments interface are synchronised so that resultant data is precisely time correlated as if from the same source – a significant achievement with real benefits in usability, performance and overall cost

 

The system software application was developed from the National Instruments LabVIEW software product. Scanning is initiated either by manual trigger, analogue level trigger or various pre-trigger functions. Collected data from the two data sources is time correlated and made available graphically in a series of quick –look displays which provide the ability to over plot new Test Data with Historical Data for comparison before exporting for further analysis in DADisp signal analysis software or Excel spreadsheets. Top

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Example 3 – Automotive Test & Research

 

A Spectra high speed data capture system was supplied to a leading UK car manufacturer to undertake crush tests on cars to ensure they meet European and US legislative standards.

 

Two types of rig are used, one to test side, front and rear penetration, the other to carry out roof crash tests. The Spectra system was chosen because of its speed, accuracy and repeatability. The data acquired is integrated into specialised analysis software specially configured for the application with the results output in both graphical and text format. Top

 

 

 

 

 

 

 

Example 4 – Industrial Test & research

 

A series of systems to undertake Industrial gas turbine and other component testing in a major new European Test Facility.

The systems were configured from standard Spectra data acquisition products, managed from a fully integrated software package with several ‘special to project’ enhancements. A typical enhancement was the provision of on-line analysis of FFT data from strain gauges and other transducers, achieved by modifying standard signal conditioning interfaces to incorporate specialised anti-aliasing filters and shunt calibration. A dedicated workstation allows data to be collected and saved at up to 750,000 samples per second whilst a special TCP/IP controller streams selected data to multiple host computers via Ethernet. This data is then read using National Instruments LabVIEW and displayed as on-line FFT data using a specially developed simulated hardware analyser application. Top

 

 

 

 

 

 

 

 

Example 5 - Industrial

A project for a major cosmetics company to replace and enhance the automation of the check weighing systems on four production lines with modern PLC based control systems, complimented by an industrial  PC based display and logging system .

Each line system has a PLC which is fitted with 48 I/O points and three BASIC processor modules. The BASIC modules manage six serial lines which communicate with the site order processing computer, the conveyor weigher, two bar code readers and the reject display computer. Top

 

 

 

 

 

 

 

Example 6 – Marine

 

A major monitoring system to provide vital data as part of a seven year research project for predicting ship structural loads and fatigue performance. The project was initiated jointly between BP Shipping, Lloyds Register and Samsung.

The project involved logging data from 200 strain sensors - most about the size of a postage stamp at three transverse sections and mainly at the end connections of structural members in the ballast tanks. Additional information is recorded along side the strain data from the ship’s navigation systems and information from the ship’s Hull Stress Monitoring System (HSMS) via a special instrumentation interface. All information is recorded on optical disk cartridges that are returned to London where the data is processed and analysed. Top

 

 

 

 

 

 

 

Example 7 – Power

Two Nuclear Reactor Temperature Monitoring Systems were supplied and installed at a Magnox Electric Generation Site. The systems monitor approximately 1000 temperature and pressure signals in and around the reactors and provide operators with important alarm and operating information.

The systems are based on a dual redundant high end Industrial PC Architecture with multiple operator displays and networked report and alarm printers that communicate to remotely located Spectra-node data acquisition systems. The software application is based on the FactoryLink software system from USDATA.

The system provides a comprehensive range of user displays and reports all of which have been rigorously developed to meet current Human Factors standards - an area where Magnox Electric have taken a lead role as members of the World Association of Nuclear Operators  (WANO). Top

 

 

 

Example 8 – Power

 

A series of installations in coal fired power stations to undertake automatic boiler control and plant monitoring.

The installations are based on industrial variants of our Spectra and Spectra-node I/O systems, many with the option of high voltage ‘withstand’ protection Depending on the size of the station over forty systems are installed all networked together to supervisory display computers. Top